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Insert pump

Sucker-rod deep-well pump for oil production

Insert pump

Description

The insert-type sucker-rod deep-well pump is designed for oil production from operating wells and is installed inside the tubing string with locking support fixation. The pump design allows running and pulling operations without tubing retrieval, which significantly reduces workover time and cost.

Technical specifications

Parameter Value
Nominal pump diameter, mm 27-57
Plunger stroke length, mm 3800-6100
Flow rate (at S=3 m, n=4 strokes/min), m3/day up to 120
Maximum running depth, m up to 2000
Operating pressure, MPa up to 10
Pumped fluid temperature, °C up to +130
Warranty service life, months 12

Layout and operating principle

The pump consists of a cylinder, a plunger with valves, and locking components. During the upstroke, suction is created, intake valves open, and fluid enters the cylinder. During the downstroke, valves close and fluid is displaced into the lift tubing.

Insert pump layout

Operating conditions

  • Water cut up to 99%
  • Temperature up to 403 K (130 °C)
  • Mechanical impurities up to 1.3 g/l
  • CO2 content up to 200 mg/l
  • H2S content up to 50 mg/l
  • Water mineralization up to 200 mg/l
  • Free gas content by volume not more than 15%
  • Dynamic viscosity of single-phase fluid up to 0.5 Pa.s
  • pH value: 4.0-8.5
  • Wellbore curvature buildup less than 1° per 10 m and zenith angle less than 40°